Model NO.
HJ-SGB9001
Type
Speed Increasing Gearbox
Item
Speed Increasing Gear Box-90m
Highest Speed Output Ratio
45/157=0.2866
Lowest Speed Output Ratio
(60/157)X(55/60)=0.3503
Motor Power
4500kw
Motor Speed
1000/1300 R/Min
High-Speed Output Shaft Speed
4019 R/Min
Low-Speed Output Shaft Speed
3288 R/Min
Gear Meshed Speed
77.2 M/S
The Backlash Is Less Than
0.36 mm
Gear Balancing Precision Grade
G2.5
Transport Package
Seaworthy Packing or as Customer′s Request
Specification
ISO, SGS, BV
Trademark
Hangji
Origin
Shaanxi, China
HS Code
8455213000
Production Capacity
30sets/Month
Application:
Machinery
Function:
Speed Increase
Layout:
Finishing Rolling Mill G
Hardness:
Hardened Tooth Surface
Installation:
Vertical Type
Step:
G2.5
Speed increasing gear box of 90m finishing mill
Composition of speed increasing gearbox
Spare parts of speed increasing gearbox case, support base, big gear, transmission axis, bevel wheel and lubrication system.
Technical characteristics
1, technical parameter
| Highest speed output ratio | 45/157=0.2866 |
| Lowest speed output ratio | 60/157)x(55/60)=0.3503 |
| Motor power | 4500kW |
| Motor speed | 1000/1300r/min |
| High-speed output shaft speed | 4019r/min |
| Low-speed output ratio | 3288r/min |
| Gear meshed speed | 77.2m/s |
| The backlash is less than | 0.36mm |
Box is melt with thick steel with great quality to reach the intensity that the case required. Case should take stress aging treatment before the produce to reach the stability that required.
Big gears and gear shaft used carbon alloy steel forging blank, after roughing, workpiece need to take ultrasonic flaw detection process to quench. In order to ensure the tooth surface with high hardness, tooth surface need to take carburizing and quenching treatment after semi-finishing .Fine grind of tooth surface to insure the high accuracy, after finishing the production of gear, the balance test is needed, the experience speed is 1500r/min and the balance level is G2.5.
Transmission shaft use the alloy steel forging blank, transmission shaft takes quenched to make sure the intensity and durableness. After the semi- finishing, transmission need to grind to guarantee the accuracy of every workpiece.
When the assemble finished, the no-loading test should be keep 2-4hours, the speed is 1200r/min, the temperature of shaft should not exceed 60ºC,the work of gear should be smooth, no hitting noise and concussion, every joint surface should not have oil spill phenomenon.
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