Model NO.
E004
Usage
Industrial, Gas-Liquid Separation
Product Type
Explosion Bonded Clad Tubesheet
Place of Origin
Jiangsu, China(Mainland)
Brand
Suntech
Packaging Details
Standard Exporting Package
Transport Package
Seaworthy Packing
Specification
SGS, EN10204 3.1, EN10204 3.2, TUV
Trademark
Suntech
Origin
China
HS Code
72109000
Production Capacity
35000tons/Year
Material:
Titanium Clad Plate
Type:
Clad Tubesheet
Name:
Titanium Clad Tubesheet/Tube Plate
Primary Thickness(mm):
80
Cover Thickness(mm):
6
out Diameter:
1800mm or Custimize
Sample Features:
1) Type: Titanium Clad Tubesheet/Tube Plate
2) Material: Gr. 7/516Gr70
3) Thickness: (6mm+80mm)
4) OD:1400mm or Custimize
5) Production Code: ASTM B898
Tubesheet and tubeplates are one of the most common applications for clad material. The design allows direct welding of the steel backing material to the shell or adjacent structure.
The recommended minimum cladding thickness for tube seal welding is 9 mm, although liners as thin as 3 mm have been employed with success.
The explosion welding layered dis-similar metals clad plate is combined and processed by the explosion welding, and it is widely used in the construction and manufacturing of the pressure vessel, heat exchanger, reactor, various tanks, etc.
In order to get resistance to the corrosion, heat or wearing, the stainless steel (titanium,nickel &nickel alloy, copper& copper alloy,etc) cladding materials is explosively welded to the relatively inexpensive carbon steel. One side, the clad plate has the sufficient strength to the high pressure (base materials), on the other side, the clad plate has the excellent resistance performance to the heat and corrosion (cladding materials), what is more, the clad plate can decrease the construction cost.
The bonding quality between the dissimilar metals is strong enough to keep away from debonding or any external stress such as heat, bending, vibration or hard impact.
The thickness ratio of base metal to cladding metal is basically on the requirement of design and application, generally, the ratio 3:1 or more is recommended, others thickness ratio is also available upon negotiation.
Applicalbe Materials Detail Introduction
Production Proedure:
Inspect
1) Type: Titanium Clad Tubesheet/Tube Plate
2) Material: Gr. 7/516Gr70
3) Thickness: (6mm+80mm)
4) OD:1400mm or Custimize
5) Production Code: ASTM B898
Tubesheet and tubeplates are one of the most common applications for clad material. The design allows direct welding of the steel backing material to the shell or adjacent structure.
The recommended minimum cladding thickness for tube seal welding is 9 mm, although liners as thin as 3 mm have been employed with success.
The explosion welding layered dis-similar metals clad plate is combined and processed by the explosion welding, and it is widely used in the construction and manufacturing of the pressure vessel, heat exchanger, reactor, various tanks, etc.
In order to get resistance to the corrosion, heat or wearing, the stainless steel (titanium,nickel &nickel alloy, copper& copper alloy,etc) cladding materials is explosively welded to the relatively inexpensive carbon steel. One side, the clad plate has the sufficient strength to the high pressure (base materials), on the other side, the clad plate has the excellent resistance performance to the heat and corrosion (cladding materials), what is more, the clad plate can decrease the construction cost.
The bonding quality between the dissimilar metals is strong enough to keep away from debonding or any external stress such as heat, bending, vibration or hard impact.
The thickness ratio of base metal to cladding metal is basically on the requirement of design and application, generally, the ratio 3:1 or more is recommended, others thickness ratio is also available upon negotiation.
Applicalbe Materials Detail Introduction
| Two-layered Clad Plate | ||||
| Product | Materials | Specification () | Production Code | Application |
| Ti/Steel Clad | Gr.1,Gr.2,Gr.7, Gr.12/Gr.60(N),Gr.70(N) | (1.5~12+2~200)*<4110*6000 | ASTM B898 | Petro-chemical, Vacuum Salt Industry, Chlor-alkali, Metallurgical etc. |
| Ti/Stainless Steel Clad | Gr.1,Gr.2,Gr.7, Gr.12/304L,316L ,410S etc. | (1.5~12+2~120)*<4110*6000 | ASTM B898 | Petro-chemical,Chlor-alkali, Space, Food, Light Industry, Medicine etc. |
| Ti/Al Clad | Gr.1,Gr.2,Gr.7, Gr.12/2117,5052 etc. | (1.5~12+2~50)*<1500*4000 | Negotiable | Aerospace, Kitchenware, Chemical Industry, Ship,etc. |
| Ti/Cu Clad | Gr.1,Gr.2,Gr.7, Gr.12/C11000,C10200 etc. | (1.5~12+2~100)*<2000*4000 | Negotiable | Power Industry, Electrolysis Industry, Hydrometallurgy etc. |
| Ti/Ni Clad | Gr.1,Gr.2,Gr.7, Gr.12/N02201,N02200 | (1.5~12+2~50)*<2000*4000 | ASTM B898 | Metallurgical Industry etc. |
| Ni/Steel Clad | N02201,N0220,B-3,C-22,Monel/Gr.60(N),Gr.70(N) | (2~20+12~100)*<2000*<5000 | ASTM SA-265 | Chlor-alkali, Petro-chemical, Pulping, etc. |
| Cu/Steel Clad | C11000,C10200/Gr.60(N),Gr.70(N) | (3~20+12~100)*<2000*<5000 | Negotiable | Chemical Industry, Auto Industry etc. |
| Cu/Stainless Steel Clad | C11000,C10200/304L,316L,410S etc. | (3~20+12~100)*<2000*<5000 | Negotiable | Kitchenware, Power Industry, Building Materials etc. |
| Al/Steel Clad | 2117,5052 etc./Gr.60(N),Gr.70(N) | (1~12+2~100)*<2000*<4000 | Negotiable | Electrolytic Aluminum, Fertilizer etc. |
| Al/Cu Clad | 2117,5052 etc./C11000,C10200 | (1~12+2~50)*<2000*<4000 | Negotiable | Power Industry, Electronics Industry etc. |
| Al/Stainless Steel Clad | 2117,5052 etc./304L,316L,410S etc. | (1~12+2~100)*<2000*<4000 | Negotiable | Auto Industry, Vacuum Salt Industry, Pulping, Painting etc. |
| Ferrite Stainless/Steel Clad | 410S,415/Gr60(N),Gr70(N) etc. | (2~20+2~120)*<2500* 7000 | SA 263 | Petro-chemical, Vacuum Salt Industry,, Fetilizer, Hydropower Industry, Pulping etc. |
| Austenitic Stainless/Steel Clad | 304,304L,316,316L,321 etc./ Gr60(N),Gr70(N),SA387Gr.22 etc. | (2~20+2~120)*<2500*7000 | SA 264 | |
| Highly Alloyed Stainless/Steel Clad | Al-6XN,904L,S31803etc./ Gr60(N),Gr70(N) etc. | (2~20+2~120)*<2500*7000 | SA264 | |
| Three-layered Clad Plate | ||||
| Stainless/Steel/Stainless Clad | 304,304L,316,316L etc./Gr55(N),Gr70(N) etc./304,304L,316,316L etc. | (2~10+2~100+6~10) | SA264 | Petro-chemistry, Chemical Industry, Medicine etc. |
| Ti/Steel/Stainless Steel Clad | Gr.1,Gr.2/Gr55(N),Gr70(N) etc./304,304L,316,316L etc. | (2~10+2~100+0.1~10) | ASTM B898 | |
| Cu/Al/Cu Clad | C11000,C10200/2117,5052 etc./C11000,C10200 | (3~10+2~100+0.1~10) | Negotiable | |
| Al/Ti/Steel Clad | 2117,5052etc./Gr.1,Gr.2/Gr55(N),Gr70(N) | (2~20+2+3~100) | ASTM B898 | |
| Ti/Cu/Ti Clad | Gr.1/C11000/Cr.1 | (2+2~20+2) | ASTM B898 | |
| Zr/Ti/Steel Clad | R60700,R60702/Gr.1,Gr.2/Gr55(N),Gr70(N) | (2+2+10~) | ASTM B898 | Chemical Industry, Acetic Acid Project etc. |
Production Proedure:
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