Titanium Customized Ultrasonic welding horn of handheld spot welding machine
Independent research and development on power hand-held ultrasonic spot welding machine with 28K, 35K, 30K three different frequencies. Can be different for the following purposes;
Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.
Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.
Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.
Ultrasonic welding: the use of ultrasound machine small welding head, the two pieces of plastic products into multi-point welding, or welding the first row of teeth on a direct pressure on the two plastic work piece, so as to achieve the effect of ultrasonic welding.
Portable Ultrasonic Plastic Spot welding gun principle:
When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.
Item | 20 | 28 | 35 | 40 |
Frequency | 20Khz | 28khz | 35khz | 40khz |
Power | 800w | 600w | 500w | 300w |
Horn tip diameter | 12mm | 10mm | 8mm | 8mm |
Horn material | Aluminum alloy&Steel & Titanium alloy | |||
Generator | Digital generator |
Ultrasonic welding is a widely recognized and accepted process for joining thermoplastic materials. It offers many advantages, including process reliability and repeatability, lower energy usage than other joining techniques, material savings (because there is no need for consumables, such as glue or mechanical fasteners), and labor savings.
But as with any process, there are situations where apparent problems with this technique may interrupt the production process. The key to resolving and avoiding these problems is to understand their likely origins. Processors that are successful in using ultrasonic welding typically share two principal traits: they have a well-documented, validated welding process; and that process is supported and maintained by a resident well-trained "champion." If one or both of these important factors are not present, you'll likely very soon call for help. Even with both present, it is possible that you'll need some help or technical assistance at least once in a while.
Electronic and electrical appliances, auto parts, clothing and packaging, textile industry, environmental industry, medical equipment,the toy industry, communications equipment and other industries.
Toy industry | Plastic toys, water guns, aquatic life video game, children dolls, plastic gifts, etc |
Electronic products | Recording, audio tape boxes and core wheel, disk enclosure, mobile phone accessories, following, battery shell, chargers, valve control type sealed lead-acid battery maintenance, 3 inches floppy disk, U disk, SD card, CF card, USB connector, bluetooth; and rectifier transformers, switches and sockets, remote control, electronic swatter, pseudo-imitation caps, prepaid water meter meter, communications equipment,etc |
Household appliances | Electronic clock, electric trumpeter hairdryer, steam iron water tank, electric kettle air-hsiang, computer, etc |
Stationery, daily necessities | Stationery, aquarium ruler, the raphe folder and shell, pen stand, cosmetics box shell, the end of the toothpaste tube seal, mirror, insulated cup, lighter, seasoning bottles sealed container |
Car, motorcycle | Battery, front corner lamp, rear tail light, instrument, reflectors, automotive manual welding jacket, the car door welded baffle welding, automobile, car mats welding, automotive bumper repair welding |
The application of the sports industry | Table tennis, table tennis bats, badminton rackets, tennis rackets, golf clubs, pool table, treadmill roller rope skipping handle stepper, treadmill accessories, box jumps, gymnastics mats, boxing gloves, boxing sandbag Sanda protective gear, the path to indicate the brand, the X Display Stand and other sports equipment, etc |
The packaging industry | Hollow crate welding, ziplock welded |