1.Description & Introduction.
1.1 What's ultrasonic welding??
Ultrasonic welding uses high-frequency vibration waves to be transmitted to the surfaces of two objects to be welded. Under pressure, the surfaces of the two objects are rubbed against each other to form a fusion between molecular layers.
1.2 ultrasonic welding work principle.
Ultrasonic welding uses an ultrasonic generator to convert 50/60 Hz current into 15, 20, 30 or 40 KHz electrical energy. The converted high-frequency electric energy is again converted into mechanical motion of the same frequency through the transducer, and then the mechanical motion is transmitted to the welding head through a set of horn devices that can change the amplitude. The welding head transfers the received vibration energy to the joint of the workpiece to be welded. In this area, the vibration energy is converted into heat energy by friction to melt the plastic. Ultrasound can be used not only to weld hard thermoplastics, but also to process fabrics and films.
1.3 Consist of one ultrasnic welding machine.
The main components of an ultrasonic welding system include ultrasonic generator, transducer/Booster/horn/welding mold and machine frame.
1.4 Main ultrasonic welding method.
Welding method, riveting method, embedding, forming, spot welding, cutting and sealing.
1.5 Features & Advantage.
· Welding Area Minimum 5mm to 350mm
· Auto & Manual Tuning Generator Box
· Welding to Thin & Long Product
· Fast Welding Time 0.1-3 Seconds.
· Better Quality from other than welding systems.
· Economic It does not need the screws, glue, and chemical.
· Low Cost and reduce labor cost.
· Easy to operate
· High performance
1.6 Ultrasonic welding appliances.
| Application Industry | Application Products |
| Automotive: | Auto and motorcycle plastic parts,battery, glove box, Plastic fuel tank, Intake manifold, Plastic muffler, Expansion Tank, front corner lamp, rear tail light, instrument, reflectors, automotive manual welding jacket, the car door welded baffle welding, automobile, car mats welding, automotive bumper repair welding, cotton insulation doors, seat wipers, engine cover, radiator cap spot, etc |
| Consumer Products: | daily necessities, stationery, filter, folder and shell, pen stand, cosmetics box shell, the end of the toothpaste tube seal, mirror, insulated cup, lighter, seasoning bottles sealed the container, etc |
| Electronics: | recording, audio tape boxes and core wheel, disk enclosure, the board of mobile phone batteries and rectifier transformers, switches and sockets, remote control, electronic swatter, pseudo-imitation caps, etc |
| Home appliances | Balance ring, electronic clock, electric trumpeter hair dryer, steam iron water tank, electric kettle air-Hsiang, computer, etc |
| Toy: | plastic toys, water guns, aquatic life video game, children dolls, plastic gifts, etc |
| Film & Fabric: | Filters, Shower Curtains, Biodegradable Bag, Non-Woven Face Mark,..etc. |
| Packaging: | Plastic pallet, Corrugated tray, hollow crate welding, zip lock welded, etc |
| Medical: | Surgical Instruments,Testing Equipment,filters,I-V units,insulated trays..etc. |
1.7 Materials suitable for ultrasonic welding:.
Such as ASA, PC, PA66, POM, PET, PEI (Ultem), ABS, PC/ABS, PPO, PP, PS, TPE,Nonwoven&Textile.
2.Technical Details.
| Specification | NC-600P | NC-1800P | NC-2600P | NC-3200P | NC-4200P |
| Output power | 600W | 1800W | 2600W | 3200W | 4200W |
| Frequency | 28KHZ | 20KHZ | 15KHZ | 15KHZ | 15KHZ |
| Input voltage | 220V | ||||
| Max output power | 0.6KW | 1.8KW | 2.6KW | 2.8KW | 4.2KW |
| Horn stoke | ------- | 75mm | 125mm | ||
| Welding area | Φ10 | Φ180 | Φ210 | Φ260 | Φ300 |
Dimension (L*W*HMM | 285*400*145 | Frame:400*650*1100 Ultrasonic box:460*500*180 | 950*650*1800 | 1000*750*2100 | |
| Net weight | 7KG | 100KG | 110KG | 195KG | 220K |
3.Product Photos.
4.Shipping & Delivery.
5. FAQ.
1. Are you a manufacturer?
A: For over 10 years Youwoly, have developed an expertise in plastic joining, we master the design, the manufacturing and the maintenance of molds.
2. Do you have it in stock?
We only have common products in stock but not for the nonstandard products.Because all the products need make based on customers' different requirements.
3. Could you advise to us the design based on our special requirements or based on our object samples?
Of course, we can do. Please tell us your idea or your application.
If you have sample object, send it to us or send detail pictures.
4.How long do you make the order product?
Common products for 7days, big qty and none standard products for 20days.
5. Do you have operating manual?
Of course, we will put it with the goods together.
6. How about the quality?
We have export to many other customers from all over the world, the feed back is good,quality is the first of our company.
7. Could you do OEM?
Yes, of course. We can produce according customers' requirement, just send us your requirements and design of drawing and sample.
8. Could we as your agent?
Of course. We are looking for sole agent in Country who have the willing to cooperate with us for long business term.
9. Payment Term?
100%T/T in advance for small order. 30%T/T in advance as deposit, 70%T/T paid before shipment
10. How about delivery time?
1-2 units we could send by EXPRESS(DHL, UPS, FEDEX, TNT, EMS), heavy weight more than 50kg,we suggest to use sea freight LCL or by air.
11. Warranty:
One years Warranty with none human damage. After warranty time, factory will repair fix it or send the new parts on cost price. We can produce according customers'requirements, OEM is available, pls send me inquiry for quotations.
6. factory
