Features:
1. With automatic root pass, fill, and cap pass function for pipe spool fabrication
2. TIG/ MIG/ SAW welding technologies are optional
3. Can set up an automatic pipe welding station when working together with turning table, positioner and pressure-head rotator
4. Suitable for pipes less than 48"
5. More than 99% qualified first X-ray test
It can match with the following machines to form a pipe fabrication production line:
| 1 | Pipe Cutting & Beveling All-in-one Machine |
| 2 | Two-Axis/Six Axis CNC Flame/Plasma Pipe Cutting and Profiling Machine (Roller-bed type) |
| 3 | CNC Flame/Plasma Pipe Cutting and Profiling Machine (Chuck type) |
| 4 | High Speed Band Saw Cutting Machine |
| 5 | Hign Speed CNC Pipe End Beveling Machine |
| 6 | Multi-Function Pipe Fitting-up Station |
| 7 | Heavy-duty Multi-Function Pipe Fitting-up Station |
| 8 | Motorized Pipe and Slip-on Flange Fitting-up Machine |
| 9 | Automatic Pipe Welding Station |
| 10 | Cantilever Type Automatic Welding Machine |
| 11 | Automatic Elbow Welding Machine |
| 12 | Heavy-duty Automatic Pipe Welding Station |
| 13 | Heavy-duty Cantilever Type Automatic Welding Machine |
| 14 | Heavy-duty Automatic Elbow Welding Machine |
| 15 | Automatic Two-Torch Pipe & Slip-on Flange Welding Machine |
| 16 | Automatic Four-Torch Pipe & Slip-on Flange Welding Machine |
| 17 | Large-Flage and Pipe Welding Station With Two Torches |
| 18 | Conveyor System |
| 19 | Digital X-ray Imaging System of Welding Seams Inspection |
With more than ten-year accumulation of technologies, NAEC constantly provides whole solutions for pipe spool fabrication, aiming to improve clients' fabrication quality, efficiency and profit, bases on our systematic layout design, IT-based automated fabrication system and advanced fabrication software in numerous industrial construction area, such as oil and gas, refinery, petro-chemical and any hydro-carbon industry, also shipbuilding and offshore industry, even power plant and nuclear industry.
NAEC is dedicated to be pipe spool fabrication expert. Out system design capability is able to minimize user's manpower consumption of one unit Dia. Inch fabrication work. Our design ability can be as low as 0.142 manhour/D. I. It means the comprehensive productivity under automatic fabrication mode can achieve up to 15 times higher than that under traditional manual mode.
Our solution covers fabrication of different materials, such as C.S, S. S, Alloy steel, Duplex S. S. etc, from pipe dia. 2" to 60". Besides our automatic welding station can do automatic TIG/ RMD-MIG root pass and TIG/ RMD-MIG/MIG/ SAW fill and cap pass.
We not only provide effective pipe spool fabrication solution, but also provide fast build up workshop solution, raw material prefabrication, finished spools Non-destructive testing solution, which can speed up the whole production construction cycle and guarantee project quality.
Based on the above ability, our pipe spool fabrication system has been recognized worldwide and been used by many famous contractors all over the world due to the high efficiency and good quality production and mostly manpower saving advantages. We have strong confidence in providing professional solution for your pipe spool fabrication workshop.
There are two types of pipe spool fabrication system: fixed type and containerized type. Fixed type is more suitable for heavy work load fabrication, and can get higher automation rate. Containerized type is more suitable for on site fabrication. ainerized type is more suitable for on site fabrication.
Pipe Spool Fabrication Machines
| 1 |  | Pipe Cutting& Beveling All-in-one Machine >Suitable for pipes not larger than 8",max.thickness:20mm >Cutting efficiency:100times/8hrs >PLC control with automatic measuring to guarantee the same processing cycle >Widely used for small bore C.S/S.S production lines |
| 2 |  | High Speed Band-saw Cutting Machine >Three models available(16"type,24"type",48"type) >PLC system control;self-measuring function with precision:±0.5mm >Using hydraulic self-centering chuck >It only takes 6 minutes to cut a 24" pipe of 25mm thickness >Widely used for C.S/S.S production lines. |
| 3 |  | High Speed CNC Pipe End Beveling Machine >Automatic self-centering chuck >Single V,double V,U type bevel >Can be matched with pipe end turning devic >High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm) >Several models available:16",24",32",48" |
| 4 |  | Two / Multi- Axis CNC Flame/Plasma Cutting Machine >Five/multi-axis cutting machine can profile more complicated outlines with various bevel type >Standard machine suitable for pipes nor larger than 24'' |
| 5 |  | Multi-function Pipe Fitting-up Station >Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up. >Light-duty type(manual) and heavy-duty type(motorized) are available. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type |
| 6 |  | Automatic Pipe Welding Station >With two welding heads >TIG/MIG/SAW are optional >PLC system control & WPS programmed >Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type |
| 7 |  | Conveyor Handling System >used for pipe convenient transporation during in pipe spool fabrication. >Its speed is adjustable between 2M to 20M/min. |
For more information, please contact us, thank you!
