insulated custom flexible bus bar flat copper busbar for battery
Flexible busbar is through brazing the copper foil parts together,which is 99.9% copper contented. It capitals the products excellect conductivity with less impurities. Laminated copper busbar have more current carrying surface area.
Copper foil: 0.05mm to 0.3mm thick. The contact surface can be tinned or silvered according to the user's requirements.The current is based on the customer's requirement of 1 square knitting belt & the effective loads current 4A calculation. Copper conductors with different sectional areas have different parameters. The large area can be multi-layer or set.The price depends on the current copper price and current size.
Material Standard | GB : T2 Copper with Min. 99.9% DIN: E-Cu58 (Number: 2.0065) EN: Cu-ETP ( Number: CW004A) ISO: Cu-ETP UNS: C11000 JIS: C1100 BS: C101 Other Material also can be customized |
Resistance | 0.00001Ω |
Conductivity | 57% |
Copper Foil of Single Layer Thickness | 0.1/0.2/0.3/0.5/1.0mm,depend on bus bar structure, we will advise suitable thickness |
Insulation Material | PVC Dipping Coating is good performance, Special shaped bus bar can be put on directly, it is not easy to break when it be bent with many times. |
Insulation Performance | PE and PVC are good, PVC dipping is better than PE heat shrink tubes |
Flame Retardant/Fire Resistance | UL94-V-0 or upon you request |
Leakage Testing | PVC Dipping Sleeves: In condition of 3500VDC with 30s upon thickness 1.5mm, Leakage is 0.025 MA; In condition of 5000 VAC with 30s to 60s upon thickness 1.8mm to 2.0mm, Leakage is 0.065 MA; Or upon your working voltage, we advise to choose better solution. |
Surface Plating | Nickel, tin or silver plated etc Plating Thickness:Normally 3um to 12um or upon customers' request |
Salt Spray Testing | In a neutral environment, nickel can bear 240 hours. Silver is lower, tin is lowest |
Bending Testing | Bend 10000 times in 15 radian angle without breakage or fracture. |
Temperature Rise Testing | Depend on flexible busbar cross-sectional area, We can offer all temperature rising test report before delivery if you request |
Operating Temperature | -45 to +150 ºC |
Copper Foil Tensile Strength | ≥500N |
Quote Time | Quotation sheet will be sent in 1-3 working days when receive your enqiury |
Sample/Trial Order Delivery Time | In 5 -15 working days according to different bus bar structure and manufacture process |
Quality Management Standard | Meet Auto Industry IATF 16949 |
Eco-friendly Certificate | ROHS, REACH |
Insulation:copper
Choice of Black, Orange, Red or Yellow Blue jacket, single & double insulated.
SQ MM sizes (European style) :customization
AWG sizes (North American style) :customization
Wide temperature range: customization
Insulation:Silicone
Choice of Black, Orange, Red or Yellow Blue jacket, single & double insulated.
SQ MM sizes (European style) :4 sq mm to 240 sq mm
AWG sizes (North American style) :0AWG-10AWG,
Wide temperature range: -60°C to 200°C
Wire and cable manufacturer Linke Cable Technology Co., Ltd is a leading cable supplier in China. In the past over 10 years, Linke Cable has been focusing on R&D, production and marketing of wire and cable. Linke provide various cables&custom cable solutions for all over the world. We are specialized in EV charging cable, medical cable, silicone cable, spring cable, braided cable, towlobe cable, UL wire, automotive cable, etc.
At Linke cable, we believe there's a better way to bring better cables to market. We use an engineer-to-engineer approach to develop better cables for customers and improve the quality of one's life.
We past UL1007,UL1185,UL1672,UL10070,UL10483,UL1015,UL1569,UL10012,UL10269(Single conductor,thermoplastic insulation)
UL2095,UL2129,UL2468,UL2586,UL2725,UL20233,UL20280,UL20963,UL2103,UL2463,UL2517,UL2587,UL2835,UL20276,UL20549,UL21198,2104,UL2464,UL2576,UL2661,UL2919,UL20279,UL20886,UL21664
ISO9001 and ISO13485,TS16949
CNR- Appliance Wiring Material,
Extruded PVC Insulated Single,rated 105ºC,1000V,ClassI,GroupA,B,or AB, FT1 and/or FT2.
Extruded PVC Non-integral Jacketed Cable, rated 105"C, 1000V, Class I, Class or Class I/Il, Group A, B, or AB, FT1 and/or FT2.
Extruded TPU Non-integral Jacketed Cable, rated 80"C, 300V, Class I, Class or Class I/Il, Group A, B, or AB, FT1 and/or FT2
1. Are you a manufacturer or trading company?
We are a professional manufacturer. We can control your order from the first begining to the last.
Welcome to visit us. We'll pick you up in Shenzhen.
2. How can I get a sample to test your quality?
The samples are free for you. New clients are expected to pay for the courier cost.
3. What's your Minimum Order Quantity?
Normally 100m. However, the cable is very heavy.
You'd better order a suitable quantity to avoid the high freight.
Sea transportation is the best option.
4. Can I get a discount?
It depends on your quantity, We can make a discount and afford the freight. Pls kindly contact us.
5. Does your company accept OEM production?
Yes, could print your company name, we even custom the quality card to promote your company